D-40

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
04-06-92 4657 Support brackets for a/c lines in engine compartment missing screws. Screws replaced and brackets anchored. 0.5 0.5
04-19-92 6661 Support straps on radiator expansion tank broke; tank fell. Expansion tank straps welded/repaired. Tank repositioned and secured. 4.0 4.0
04-21-92 6895 Line to radiator expansion tank rubbing on bracket. Protective shroud installed around line to expansion tank. 0.75 0.75
05-11-92 9100 Air conditioning not functioning. Loose wire on compressor secured. 0.25 0.25
05-12-92 9296 Radiator bracket cracked. Bracket welded/repaired. 0.5 0.5
06-05-92 11759 Nut and washer missing from rear differential. Nut and washer replaced. 0.5 0.5
02-24-92 679 Water leaking around rooftop a/c unit. Re-caulked around a/c/unit. 0.5 0.5
02-28-92 1349 Second window left side, driver's side windshield and driver's window leaking. Monitor for further leakage. No repair recommended at this time. 0.0 0.0
04-02-92 4109 Rear bumper loose. Bumper adjusted and bolts re-torqued. 0.25 0.25
04-06-92 4657 Two rivets rear door right side and seven rivets on inside panel front door broken. All rivets replaced. 1.0 1.0
04-15-92 5831 Nut and washer missing from front door closure linkage. Nut and washer replaced. 0.25 0.25
04-21-92 6895 Front access door jamming on wheelchair lift. Front access door re-adjusted. 0.75 0.75
05-08-92 8300 Water leaking in floor at rear wheel well where seat anchors to floor. Monitor for further leakage. No repair recommended. 0.0 0.0
05-08-92 8336 Driver's side windshield leaking. Monitor for further leakage. No repair recommended. 0.0 0.0
05-11-92 9115 Rear door jammed. Loose bolt found wedged at bottom of door. Source of bolt not found. 0.5 0.5
05-24-92 10419 Two body cracks approximately 1/2" found on left side rear corner above tail light. Monitor for further cracking. 0.0 0.0
05-26-92 10574 Noise coming from rear heater compartment. Inspection found motor/fan assembly brackets broken. Parts ordered. Rear heater fans are not to be operated. 1.0 1.0
06-04-92 11641 Screw backing out in engine compartment door. Screws loose in right side hand railing. Screws out of dash. All screws tightened. 0.5 0.5
06-08-92 12473 Rivets missing in front access door. Rivets replaced. 0.25 0.25
06-09-92 12650 Various screws loose in rear door. Screws tightened. 0.25 0.25
06-09-92 12650 Various screws loose in light fixtrure - left side center. Screws tightened. 0.25 0.25
03-18-92 2798 Spring from right front brake shoe fell off. Both front wheel bearings showing signs (rust) of seals leaking. Both wheels removed. Brake spring replaced. Both wheel bearings cleaned and new seals installed. 4.0 4.0
05-12-92 9296 Loose anchor bolt in front electrical compartment. Bolt re-torqued. 0.25 0.25
05-26-92 10574 Bus would not start. Found broken wire on starter. Wire repaired terminal soldered and reinstalled. 1.5 1.5
02-21-92 252 Check engine light on. Code # 23 (faulty fuel sensor). Voltage regulator output is 30 volts. Rep. adjusted to 17.5 volts. Rep. requested to resume running. 5.0 5.0
02-21-92 258 Previous problem reoccured. Rep. suspects a bad oil sensor. Rep. requested to resume running. 1.0 1.0
02-22-92 594 Check engine light on. Codes #36 and #45. Bus could not maintain speeds on durability track. Detroit Diesel rep. replaced bad oil sensor. 1.0 1.0
02-24-92 629 Check transmission light on. Code #51. Rep. concurred that code #51 is a false code. Resumed running. 0.0 0.0
02-26-92 971 Warning bell came on three times. No lights on. Rep. requested we resume running. 0.0 0.0
03-11-92 2056 Check transmission light on. Code #51. Rep. concurred that code #51 is a false code. Resumed running. 0.0 0.0
03-23-92 3618 Bus not able to maintain speeds on durability track. Transmission drive shaft failed. 8.0 8.0
04-10-92 5246 Check transmission light on. Code #51. False code. Resumed running. 0.0 0.0
04-17-92 6140 Check transmission light on . Code #51. False code. Resumed running. 0.0 0.0
04-18-92 6451 Check transmission code #51. False code. Resumed running. 0.0 0.0
06-08-92 12473 Hairline crack approximately 1/4" found on left side engine cradle. Monitor for further cracking. 0.0 0.0
03-11-92 2056 Stop request sign missing 3 fasteners. Fasteners replaced. 0.25 0.25
03-18-92 2798 Battery hold down straps broken. Hold down straps repaired, battery terminals tightened. 1.5 1.5
03-18-92 2798 Right side bracket in wheelchair lift compartment broke. Bracket welded/repaired and gussets added. 1.5 1.5
04-06-92 4647 Frame support brackets in wheelchair lift compartment broken. Frame support brackets replaced, welded/repaired. 5.5 5.5
04-06-92 4657 Light panel above seat on left side missing spacer. Fabricated and installed new spacer. 1.0 1.0
04-06-92 4657 Screws missing from left side of dash. Screws replaced. 0.25 0.25
04-16-92 6002 Hinge pin on outer barrier of wheelchair lift worked out. Hinge pin replaced. 0.25 0.25
04-28-92 7866 Noise coming from front and rear heater compartments. Inspection found both motor/fan assembly mounting brackets broken. Both assemblies ordered. Parts ordered. No repair at this time. Heater fans are not to be operated. 1.5 1.5
05-02-92 7866 Refer to previous entry. Parts received. Both front and rear motor/fan assemblies installed. 4.0 4.0
05-12-92 9296 Bolt missing from handrail on right side. Bolt replaced. 0.25 0.25
05-22-92 9953 Sun visor bracket loose. Fasteners tightened. 0.25 0.25
06-08-92 12473 Bracket cracked in wheelchair lift compartment. Bracket welded/repaired. 1.0 1.0
06-08-92 12473 Sun visor bracket fell off. Four rivets replaced; visor re-installed. 0.5 0.5
02-26-92 903 Right front torque arm bushings pounded out. Parts ordered. Rep requested two top rear lateral arms be replaced. Right front torque arm replaced. Two top rear lateral arms replaced. 5.0 5.0
03-10-92 1770 Right rear torque arm and lateral bar bushings all pounded out. Parts ordered. Both rear torque arms and lateral bar replaced. 6.0 6.0
03-18-92 2798 Rear sway bar broke at right bushing. Parts ordered. Rear sway bar replaced. 2.0 2.0
03-18-92 2798 Rep. requested rear shocks be replaced. Both rear shocks replaced. 1.0 1.0
03-18-92 2798 Bolt in front lateral bar bracket hitting air bag. Rep. requested 3/4" of extruding bolt be cut off. 0.25 0.25
03-31-92 3697 Two bolts broken in top lateral bar bracket. Broken bolts removed and replaced with new grade 8 bolts. 1.5 1.5
04-06-92 4657 Rear sway bar broken on right side. Sway bar replaced. 1.0 1.0
04-11-92 5539 Rear sway bar broken right side. Sway bar and sway bar bushings replaced. 1.0 1.0
04-11-92 5539 Rep. requested rear shocks be replaced. Rear shocks and shock bushings replaced. 0.75 0.75
04-22-92 7069 Rear sway bar broke on right side. Rear sway bar replaced. 1.0 1.0
05-07-92 8282 Rear sway bar broke on left side. Rear sway bar replaced. 1.25 1.25
05-21-92 9844 Rear sway bar broken on right side. Parts ordered. Rear sway bar and sway bar bushings replaced. 1.25 1.25
05-29-92 10955 Rear torsion bar bushings pounding out. Parts ordered. Rear torsion bar bushings replaced. 1.0 1.0
06-02-92 11117 Rear sway bar broke on right side. Rear sway bar replaced. 1.0 1.0
06-05-92 11759 Lock washers on rear sway bar bracket worn. All lock washers replaced. 0.5 0.5
06-10-92 12894 Rear sway bar broken on right side. Rear sway bar replaced. 2.0 2.0
04-06-92 4657 Power steering fluid leaking. Tightened hose to power steering box. 0.25 0.25
04-09-92 4906 Power steering fluid leaking. Rep. replaced o-ring in power steering box. 0.5 0.5
02-24-92 625 Right front wheel has three loose lug nuts. Left front wheel missing one lug nut. One lug nut replaced, other three torqued. 0.5 0.5