GCII 6552

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
01-03-05 10899 The right rear wheel seal is leaking oil. Right rear wheel seal replaced. 80.0 1.5
07-28-04 1113 The center, rear seat mounts are broken. Center, rear seat removed. 1.0 1.0
08-20-04 2279 Fender brace bolts are missing on the right side forward of the rear axle. Fender bolts replaced. 0.25 0.25
08-20-04 2279 Body bolts are missing on the right side body panel by the air conditioning unit. Body bolts replaced. 0.25 0.25
08-20-04 2279 The third window frame, right side; the window frame is loose and the latch is missing. Frame secured with self tapping screws and latch replaced. 0.5 0.5
08-23-04 2469 Bolt is missing from the left side body panel bracket. Bolt replaced. 0.5 0.5
08-31-04 2633 The left body rail is bent forward of the rear axle. Six body-to-frame bushings failed and the rear emergency exit latch is broken. Left and right side body rails reinforced with 1/8" x 16" c-channel. Six body-to-frame bushings replaced, 3 each side over wheel wells. Emergency exit secured with 5" bolts on both sides. 96.0 6.0
09-09-04 3888 The left side body panel is coming off. Mounting holes redrilled and body panel remounted. 0.5 0.5
09-22-04 4927 The left side body panel is coming off. Mounting holes redrilled and body panel remounted. 1.0 1.0
09-30-04 6208 Four body-to-frame mounting bushings near the rear axle are worn. Four body-to-frame mounting bushings replaced. 2.0 2.0
12-01-04 8227 The right side body panel braces forward of the rear wheels are broken. Body panel braces repaired. 2.0 2.0
12-09-04 9040 The right side entrance door panel is falling out. Door panel reinstalled into linkage. 10.0 0.5
12-10-04 9297 The right side body trim strip is falling off. Most fasteners are broken. Trim strip installed. 24 holes drilled and rivets installed. 1.0 1.0
12-10-04 9297 The entrance step well framework is cracked at the bottom, left of the first step. Crakced framework welded/repaired. 1.0 1.0
12-21-04 10899 The vertical to horizontal body structure is cracked. Six vertical body frame tubes welded/repaired. Repairs made through inside panel. 3.0 3.0
01-03-05 10899 Both fourth row seats from the front , left and right are breaking from the mounts. Welded/repaired side wall and floor mount structures. 1.5 1.5
09-03-04 2995 The brake boost pump will not shut off. Brake pump relay failed. Brake pump relay replaced. 14.0 0.5
08-12-04 1849 The bolt on the left side of the battery tray is missing. Bolt replaced. 0.5 0.5
08-13-04 1939 The passener door is opening and closing intermittently while ion the durability track. Trouble shooting found no cause. Control module disconnected. Door not in use. 8.0 0.5
09-01-04 2633 The passenger entrance door will not close. Closing system by-passed. "Door Open" micro switch is broken. Micro switch ordered. 0.5 0.5
10-11-04 7544 Engine will not crank. Discharged battery charged. 16.0 0.75
12-08-04 8899 The battery hold down failed. Battery hold down replaced. 1.0 1.0
08-18-04 2035 The engine accessory belt came off. Engine accessory belt replaced. 64.0 0.5
09-01-04 2633 Both radiator mounts are broken. (Welds are broken at the cross member). Mounts welded/repaired. 152.0 2.0
09-17-04 4620 The transmission will not shift properly. Bus towed to warranty dealer. Warranty dealer trouble shooting; replaced bad wiring harness. 8.0 8.0
09-21-04 4620 Transmission will not shift properly. Test bus towed to warranty dealer. Warranty dealer trouble shooting, condition not present, no problem found. 98.0 7.0
01-03-05 10899 Both radiator isolators are splitting. Both radiator isolators replaced. 2.0 2.0
08-04-04 1385 The muffler/tailpipe interface is cracked. Crack welded/repaired. 64.0 1.0
09-10-04 4209 The muffler/tailpipe interface is cracked. Crack welded/repaired. 0.5 0.5
10-11-04 7544 The floor heater is loose. Floor heater secured. 0.25 0.25
12-01-04 8227 All six tires are worn. All six tires replaced. 856.0 3.0
09-30-04 6208 The mounting stud for the fuse link mounted under left side body broke. Stud replaced. 1.0 1.0
12-21-04 10899 Mounting bolt on the left front sway bar mount is broken. Mounting bolt replaced. 0.5 0.5
01-03-05 10899 The left front shock is broken at the bottom stud and the right front shock is leaking oil. Both front shocks replaced. 1.0 1.0
10-26-04 8277 Both ends of the front steering drag link are worn. Drag link replaced. 1.0 1.0